Die cuts
Description
Die cuts are special shapes or patterns created for books that are different from printed ones. They are cut into the material using special blades known as dies to create a visually appealing look and enhance the functionality of the printed material. This can be used as a tactile method to engage readers or draw attention to a specific spot or aspect of the book. Books using die cuts can leave a lasting impression on readers compared to other books due to their unique shapes. [1]
History
Die-cutting started in Germany, where it was known as scraps during the early 1800s. The scraps were printed out and colored by hand. From the 1820s-1830s, embossing and the automation of the printing and embossing process helped Germany become the leading producer of scraps.
How it works
Die cutting can be made using many different materials, like rubber, paper, pressure-sensitive adhesive, cardstock, safety walk tape, and plastic. The material is then cut using a steel tool called a die. First, you create the design you want for the book. Then you press it onto the pages, cutting off the excess and maneuvering it however you like. The last step is separating the cut elements to assemble, fold, or glue them.[1] [2]
Uses
Die cut is used for different formats: business cards, greeting cards, invitations, packaging, folders, stickers, labels, sliders, pop-ups, pull-tabs, and other interactive marketing objects. Die cutting has been used to take off a layer of the laminations of packaging, cut out shapes, customize edges, and add windows.
The three types of die cutting
Standard is the most common type of die cutting. This is just your run-of-the-mill basic shapes like circles, squares, rectangles, and triangles.
Custom or complex involves more skill when it comes to using a die blade. Custom or complex is when you carve or cut out intricate designs, shapes, or patterns to create a desired effect. This is typically used for artistic expression or branding.
Score and fold are used more with books, cards, and boxes. The reasoning behind this is that this method allows the user to cut and score the material to create precise folding.
Sources
- ↑ 1.0 1.1 1.2 Hickey, M. (2025, August 27). What is die cutting in print? Creative Shapes & Custom Designs. Media Village. https://www.media-village.co.uk/print/what-is-die-cutting/
- ↑ 2.0 2.1 Dev. (2024, January 12). Seven of the most popular die cut materials used in manufacturing. Thrust Industries. https://www.thrustin.com/blog/most-popular-die-cut-materials/
